If you’re searching for the ultimate summer treat or a weeknight dinner that won’t let you down, these Grilled Mozzarella BBQ Chicken Sandwiches are calling your name! Imagine juicy grilled chicken cutlets, enveloped in smoky-sweet BBQ sauce, crowned with gooey melted mozzarella, and sandwiched within tender toasted buns. Each bite delivers a beautiful balance of tang, creaminess, and char. Get ready to fall in love with this mouthwatering creation that’s absolutely perfect for backyard cookouts or casual family meals.

Grilled Mozzarella BBQ Chicken Sandwiches Recipe - Recipe Image

Ingredients You’ll Need

What makes Grilled Mozzarella BBQ Chicken Sandwiches truly special is how every ingredient plays a starring role. We’re keeping it simple, but not skimping on flavor—each component brings its own character, from the smokiness of paprika to the lushness of mozzarella.

  • Chicken Breasts: Sliced into thin cutlets, these cook up quickly and stay deliciously juicy.
  • BBQ Sauce: Adds bold, tangy flavor and caramelizes beautifully on the grill.
  • Mozzarella Cheese: Melts into a creamy, gooey topping that makes each sandwich irresistible.
  • Brioche or Ciabatta Buns: Toasted for maximum flavor and a perfect, slightly crisp bite.
  • Olive Oil: Prevents sticking and helps achieve that golden grilled color on the chicken.
  • Garlic Powder: Infuses every bite with a warm, savory background note.
  • Smoked Paprika: Gives a hint of smokiness that pairs perfectly with BBQ sauce.
  • Salt & Pepper: Essential for bringing out all the natural flavors in your chicken.
  • Optional Toppings: Go wild with sliced red onion, pickles, avocado, or a creamy slaw—each adds color, crunch, or a pop of flavor.

How to Make Grilled Mozzarella BBQ Chicken Sandwiches

Step 1: Prep the Chicken

Start by flattening your chicken breasts to ensure uniform cooking—either pound them to about half an inch thick or slice them lengthwise into thinner cutlets. This guarantees every bite is tender and moist. Sprinkle both sides generously with garlic powder, smoked paprika, salt, and pepper. Let those spices soak in while you fire up the grill for maximum flavor.

Step 2: Grill the Chicken

Heat your grill (or skillet) to medium-high and brush it with olive oil to keep things from sticking. Lay your seasoned chicken cutlets onto the hot grates and cook for about 4-5 minutes per side. They’ll get gorgeous grill marks and stay juicy inside. In the last minute of cooking, brush each piece liberally with BBQ sauce, then quickly top with mozzarella. Close the grill lid (or cover your pan) to allow the cheese to melt gloriously over the chicken.

Step 3: Toast the Buns

While your chicken finishes up, lightly butter your buns and place them cut-side down on the grill until they turn golden and slightly crisp. This little trick adds flavor and keeps your bread from getting soggy once assembled.

Step 4: Assemble Sandwiches

Now it’s time to build your masterpiece. Spread a swoosh of extra BBQ sauce on each bun for a saucy punch. Top with the hot, cheesy chicken, and then pile on your favorite toppings—sliced red onion for zing, creamy avocado, or crunchy coleslaw. Each addition takes these Grilled Mozzarella BBQ Chicken Sandwiches to another level of deliciousness.

Step 5: Serve Immediately!

There’s nothing like biting into these right away, when the cheese is stretchy and the buns are still warm. Gather everyone around and dig in—these sandwiches will be gone before you know it!

How to Serve Grilled Mozzarella BBQ Chicken Sandwiches

Grilled Mozzarella BBQ Chicken Sandwiches Recipe - Recipe Image

Garnishes

Give your Grilled Mozzarella BBQ Chicken Sandwiches a finishing touch with a sprinkle of fresh cilantro or parsley. For a zesty edge, add a squeeze of lime right before serving. These pops of freshness balance the rich, smoky flavors beautifully.

Side Dishes

These sandwiches are fabulous with just about anything, but I especially love pairing them with crispy sweet potato fries, a cool cucumber salad, or classic coleslaw. Anything with crunch or coolness will contrast wonderfully with the hot, gooey chicken sandwiches.

Creative Ways to Present

For a fun twist, slice the sandwiches into halves or quarters and serve as party sliders. Or pile your toppings “DIY-style” and let guests build their own for a build-your-own-sandwich bar—so everyone can customize and try new flavors with their Grilled Mozzarella BBQ Chicken Sandwiches.

Make Ahead and Storage

Storing Leftovers

If you have any leftover chicken or assembled sandwiches, let them cool completely before storing. Wrap tightly or place in airtight containers and refrigerate for up to 3 days. For the freshest taste, keep the buns and toppings separate until you’re ready to reheat and assemble.

Freezing

You can freeze the grilled chicken (without toppings or buns) for up to 2 months. Wrap each piece individually or layer between parchment in a freezer-safe container. When you crave Grilled Mozzarella BBQ Chicken Sandwiches, just thaw and you’re halfway there!

Reheating

Reheat chicken either in a covered skillet over low heat or in a 350°F oven. Add fresh mozzarella in the last few minutes to restore that cheesy topping. Toast your buns fresh and build your sandwiches like new for the best texture and taste.

FAQs

Can I use chicken thighs instead of breasts?

Absolutely! Chicken thighs are wonderfully juicy and flavorful. Just pound them to an even thickness for quicker, more even cooking in your Grilled Mozzarella BBQ Chicken Sandwiches.

What’s the best way to get cheesy mozzarella to melt perfectly?

As soon as you add the mozzarella to your hot chicken, cover the grill or pan for a minute—this traps heat and helps the cheese melt into that irresistible, gooey layer.

Can I make these sandwiches indoors if I don’t have a grill?

Definitely. A grill pan or even a regular skillet will work. You’ll still get beautiful flavor, just be sure to use high heat for a nice sear on your chicken.

What could I use instead of BBQ sauce?

If you want something different, try buffalo sauce for a spicy kick, or a honey mustard glaze for sweet-tangy flavor. Both are delicious with the mozzarella and chicken combo.

How do I keep the sandwiches from getting soggy?

Toast your buns well and assemble the sandwiches just before eating. If you’re prepping ahead, keep components separate and build only when ready to serve your Grilled Mozzarella BBQ Chicken Sandwiches.

Final Thoughts

I hope you’re as excited as I am to bring Grilled Mozzarella BBQ Chicken Sandwiches to your next meal! It’s the kind of recipe you’ll reach for again and again—simple, crowd-pleasing, and bursting with flavor. Grab those ingredients, get your grill on, and treat yourself and your loved ones. You’re in for a seriously tasty sandwich experience!

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Grilled Mozzarella BBQ Chicken Sandwiches Recipe

Grilled Mozzarella BBQ Chicken Sandwiches Recipe

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5 from 5 reviews

Juicy grilled chicken smothered in BBQ sauce, topped with melted mozzarella, and served on toasted buns—perfect for summer cookouts or a hearty weeknight meal!

  • Author: Sarah
  • Prep Time: 15 minutes
  • Cook Time: 10 minutes
  • Total Time: 25 minutes
  • Yield: 4 sandwiches
  • Category: Main Dish
  • Method: Grilling
  • Cuisine: American
  • Diet: Non-Vegetarian

Ingredients

Chicken:

  • 2 boneless, skinless chicken breasts (halved lengthwise to make 4 thin cutlets)
  • 1 tsp garlic powder
  • 1 tsp smoked paprika
  • Salt & pepper to taste

Other Ingredients:

  • ½ cup BBQ sauce (plus extra for serving)
  • 4 slices mozzarella cheese (or 1 cup shredded)
  • 4 brioche or ciabatta buns (toasted)
  • 2 tbsp olive oil (for grilling)
  • Optional toppings: Sliced red onion, pickles, avocado, or coleslaw

Instructions

  1. Prep the Chicken: Pound chicken breasts to ½-inch thickness (or halve them lengthwise for even cooking). Season with garlic powder, smoked paprika, salt, and pepper.
  2. Grill the Chicken: Heat grill or skillet to medium-high and brush with olive oil. Grill chicken for 4-5 minutes per side until internal temp reaches 165°F (74°C). During the last minute, brush generously with BBQ sauce and top with mozzarella. Cover to melt cheese.
  3. Toast the Buns: Lightly butter buns and grill until golden (or toast in a pan).
  4. Assemble Sandwiches: Spread extra BBQ sauce on buns, then layer with chicken, cheese, and toppings like red onion or coleslaw.
  5. Serve Immediately!

Notes

  • Extra Flavor: Marinate chicken in BBQ sauce for 30+ minutes before grilling.
  • Substitutions: Use pepper jack cheese for spice or grilled pineapple for sweetness.
  • Garnish: Fresh cilantro or a squeeze of lime brightens the dish.

Nutrition

  • Serving Size: 1 sandwich
  • Calories: 450
  • Sugar: 8g
  • Sodium: 780mg
  • Fat: 20g
  • Saturated Fat: 8g
  • Unsaturated Fat: 10g
  • Trans Fat: 0g
  • Carbohydrates: 32g
  • Fiber: 2g
  • Protein: 30g
  • Cholesterol: 90mg

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